One of our customers has built a closed single-seater cockpit with a 180° outside view. To give flight simulator enthusiasts some hints for building such a cockpit, we include the description of his construction in our blog. On the other hand, we are interested in learning about a potential demand for prefabricated VIER IM POTT parts for a single seater. Please contact us if you have questions or suggestions.
Design Objectives
- The simulator fits in a small room.
- The simulator can be positioned in a corner of the room in order to save floor space. To provide adequate access for maintenance work, the simulator is relocatable off the walls.
- The simulator can be disassembled. Even the largest part can be fed through a standard size door (73.5 x 198.5 cm).
- 180 degree outside view with 4K TV monitors. TVs have been preferred over projectors/screens as they use less space, have more luminance and a better contrast ratio.
Construction
- Dimension of the simulator: 240 x 170 x 200 cm (width x depth x height).
- The simulator base consists of two 19 mm MDF boards (170 x 120 cm) bolted together. 24 rotating wheels are attached to the bottom of the boards:
To keep the simulator base free from intruding screws, the wheels and struts are glued to the boards. This ensures area-wide 19 mm depth for wood insert nuts.
- All decomposable parts of the simulator are tied together by M bolts and nuts:
Wood screws have only been used for the reinforcement of non-detachable bonds.
The cockpit rack (side stays and roof beams) is built for adequate load bearing and torsion resistance:
Some VIER IM POTT shell frame parts have been shortened to make the shell frame fit onto the simulator base plate. The overhead panel is suspended to a roof cross-beam in order to obviate positioning restrictions for the monitors.